Production and downtime
Machine utilisation, stoppages, changeovers, and the overall equipment effectiveness (OEE) of your key lines.
Smart Factory & Performance Improvement
Find where your factory loses time, energy, and material, and which improvements are worth the investment.
Free initial consultation. You pay only if you decide to go ahead.
Signs it is time to look closer
Losses that nobody measures tend to stay. These are the ones we hear about most.
- The electricity bill keeps rising.Nobody can say which machines, shifts, or tariffs drive it.
- Machines stop more often than they should.Downtime is written on paper, if it is recorded at all.
- Scrap and rework eat into the margin.The causes are argued about rather than measured.
- You are considering automation or new equipment.But the payback is a guess.
What we look at
Quality and material losses
Where scrap and rework arise, and what they cost each month.
Energy use
Electricity demand, peak charges, time-of-use tariffs, compressed air, and cooling, measured against production.
Automation and upgrades
Which investments in automation, monitoring, or equipment pay back, and how quickly.
What you get
From the assessment
- A clear picture of where losses occur, in hours, kilowatt-hours, and baht
- Improvement options ranked by cost, effort, and payback
- A conservative and an expected case for every investment
- Support to implement, with partners where needed, and measurement of the results
How it works
- 01
Free consultation
A call or site visit to understand your factory, products, and main concerns. No cost and no obligation.
- 02
Proposal
We propose the scope of an assessment, with the price agreed upfront. You decide whether to go ahead.
- 03
Assessment
We collect data from your bills, production records, and the shop floor, and find where losses occur.
- 04
Results
Findings, ranked options, and payback figures, with support to implement and measure.
What does the first consultation cost?
Nothing. You pay only if you decide to go ahead with an assessment or a project.
Do we need sensors or new software?
Not to start. A first assessment can use data you already have, such as electricity bills and production records. Monitoring equipment is recommended only where it pays back.
Which factories do you work with?
Manufacturing plants in Thailand, particularly where energy and machine downtime are major costs.
Will you try to sell us equipment?
Our recommendations are based on payback. If you decide to buy, we can source the equipment or work with your preferred suppliers.
How is our data handled?
Your data is used only for your assessment and is not shared without your permission. See our Privacy Policy.
Book a free consultation
Tell us about your factory, and we will arrange a call or a visit. Useful details:
- Your industry and main products
- Factory location and size: lines and shifts
- Your monthly electricity bill, if energy is a concern
- The main problem you want to solve
- LINE
- @valcorsystems
- +66 99 492 5241
- info@valcorsystems.com